Wire Mesh
EN S235JR 1.8mm Hot-Dip Galvanized Iron Wire
Construction

EN S235JR 1.8mm Hot-Dip Galvanized Iron Wire

DETAILS AND PARAMETERS
TOLERANCES
TECHNICAL SHEET
1. Product Description:

Hot-dip galvanized iron wire, also known as hot-dip galvanized iron wire, is made by drawing high-quality low-carbon steel wire into a shape and then dipping it into molten zinc, resulting in a layer of zinc firmly attached to the surface. This zinc layer provides excellent electrochemical protection for the steel matrix, making it a highly rust- and corrosion-resistant metal material. It is widely used in applications where it is exposed to harsh environments for long periods of time.


2. Process: High-quality wire rod → Drawing → Annealing (softening treatment) → Pickling (to remove oxide scale) → Hot-dip galvanizing (immersing the wire in molten zinc at approximately 450°C) → Wiping (controlling zinc coating thickness) → Cooling → Winding and coiling.
Features: The zinc coating is thick, typically 30-60μm or even thicker. The coating firmly bonds to the iron substrate, forming an iron-zinc alloy layer that offers excellent corrosion resistance and a long service life. However, the surface is relatively rough, not as shiny as electro-galvanized wire, and its flexibility is slightly less.


3. Product Features
Excellent Corrosion Resistance: The zinc layer acts as a physical barrier, isolating the iron substrate from air and moisture. Even if the coating is slightly damaged, the zinc acts as a sacrificial anode and corrodes preferentially, protecting the iron within (cathodic protection). This results in a service life far exceeding that of ordinary black iron wire (iron wire) and electrogalvanized iron wire.
High Adhesion and Uniform Coating: The hot-dip galvanizing process creates a thicker zinc layer (typically 45-100 microns) that bonds securely to the iron substrate, resisting cracking or flaking during processes like bending and winding.
High Strength and Toughness: Cold-drawn, the product possesses high tensile strength and good toughness, allowing it to withstand moderate stretching and deformation.
Long Service Life: Under standard conditions, hot-dip galvanized iron wire can maintain a rust-resistant lifespan of 20-50 years, significantly reducing maintenance and replacement costs.
Cost-Effectiveness: While the initial cost is higher than that of ordinary iron wire, its exceptionally long service life and minimal maintenance requirements result in a very low overall lifespan. Beautiful: The surface has a unique silver-white luster with zinc flowers, and the appearance is uniform and beautiful.


4. Main Applications:
Hot-dip galvanized iron wire, due to its excellent corrosion resistance and mechanical properties, is widely used in: construction and civil engineering, agriculture and horticulture, industry and packaging, daily life and household use, communications and power generation, and transportation.


5. Common packaging methods: plastic inside and woven outside, plastic inside and linen outside.

Tolerancia de diámetro para alambre recubierto de zinc

Tolerancia de diámetro para alambre recubierto de Zinc (unidades

de SI)

Diámetro del Alambre (mm)

Recubrimiento

Regular y Clase 1

(mm)

Recubrimiento

Clase 3, 4, 5 o A, B y C (mm)

0.2 a 1.90

±0.02

±0.02

1.9 a 3.70

±0.03

±0.03

3.70 a 5.90

±0.03

±0.03

Tolerancia de recubrimiento de zinc

Clase de Recubrimiento

Rango de diámetros

(mm)

Recubrimiento de zinc

(g/m2)

Recubrimiento Regular

0.20 - 5.90

40-55 g/m2

Recubrimiento Clase 3

0.20 - 1.90

1.90 - 3.70

3.70 - 5.90

185 g/mm í n 240 g/mmín

285 g/mmín

Rango de composición química (%) para alambrón utilizado para fabricar alambre galvanizado

ELEMENTOS

Grado 1006

Grado 1008

C %

0.08 máx.

0.10 máx.

Mn %

0.30 - 0.45

0.30 - 0.50

SI %

0.20 máx.

P %

0.03 máx.

S %

0.03 máx.

Cr %

0.20 máx.

Cu %

0.18 máx.

Ni %

0.20 máx.

Mo %

0.040 máx.

N

MENOR 110 PPM

Resistencia a la tensión según diámetros de los alambres

Alambre

diámetro

(mm)

Resistencia a la tensión según clasificación de templado (MPa)

*ASTM

A641M

SUAVE

DURO

ALTA

RESISTENCIA**

De 0.20

515 máx.

620 a 825

900 a 1100

De 2.00

515 máx.

585 a 795

900 a 1100

De 2.50

485 máx.

550 a 760

900 a 1100

Especificaciones de peso y diámetro interno

Peso por

bobina (kg)

400 a 450

Diámetro

interno (mm)

500 mm mín

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Comments (2)

Katherine A. Fogg
November 25, 2024

Their products are of excellent quality and they offer generous discounts. This is their third cooperation

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