
EN S235JR 1.8mm Hot-Dip Galvanized Iron Wire
Hot-dip galvanized iron wire, also known as hot-dip galvanized iron wire, is made by drawing high-quality low-carbon steel wire into a shape and then dipping it into molten zinc, resulting in a layer of zinc firmly attached to the surface. This zinc layer provides excellent electrochemical protection for the steel matrix, making it a highly rust- and corrosion-resistant metal material. It is widely used in applications where it is exposed to harsh environments for long periods of time.
2. Process: High-quality wire rod → Drawing → Annealing (softening treatment) → Pickling (to remove oxide scale) → Hot-dip galvanizing (immersing the wire in molten zinc at approximately 450°C) → Wiping (controlling zinc coating thickness) → Cooling → Winding and coiling.
Features: The zinc coating is thick, typically 30-60μm or even thicker. The coating firmly bonds to the iron substrate, forming an iron-zinc alloy layer that offers excellent corrosion resistance and a long service life. However, the surface is relatively rough, not as shiny as electro-galvanized wire, and its flexibility is slightly less.
3. Product Features
Excellent Corrosion Resistance: The zinc layer acts as a physical barrier, isolating the iron substrate from air and moisture. Even if the coating is slightly damaged, the zinc acts as a sacrificial anode and corrodes preferentially, protecting the iron within (cathodic protection). This results in a service life far exceeding that of ordinary black iron wire (iron wire) and electrogalvanized iron wire.
High Adhesion and Uniform Coating: The hot-dip galvanizing process creates a thicker zinc layer (typically 45-100 microns) that bonds securely to the iron substrate, resisting cracking or flaking during processes like bending and winding.
High Strength and Toughness: Cold-drawn, the product possesses high tensile strength and good toughness, allowing it to withstand moderate stretching and deformation.
Long Service Life: Under standard conditions, hot-dip galvanized iron wire can maintain a rust-resistant lifespan of 20-50 years, significantly reducing maintenance and replacement costs.
Cost-Effectiveness: While the initial cost is higher than that of ordinary iron wire, its exceptionally long service life and minimal maintenance requirements result in a very low overall lifespan. Beautiful: The surface has a unique silver-white luster with zinc flowers, and the appearance is uniform and beautiful.
4. Main Applications:
Hot-dip galvanized iron wire, due to its excellent corrosion resistance and mechanical properties, is widely used in: construction and civil engineering, agriculture and horticulture, industry and packaging, daily life and household use, communications and power generation, and transportation.
5. Common packaging methods: plastic inside and woven outside, plastic inside and linen outside.
Tolerancia de diámetro para alambre recubierto de zinc
Tolerancia de diámetro para alambre recubierto de Zinc (unidades de SI) |
||
Diámetro del Alambre (mm) |
Recubrimiento Regular y Clase 1 (mm) |
Recubrimiento Clase 3, 4, 5 o A, B y C (mm) |
0.2 a 1.90 |
±0.02 |
±0.02 |
1.9 a 3.70 |
±0.03 |
±0.03 |
3.70 a 5.90 |
±0.03 |
±0.03 |
Tolerancia de recubrimiento de zinc
Clase de Recubrimiento |
Rango de diámetros (mm) |
Recubrimiento de zinc (g/m2) |
Recubrimiento Regular |
0.20 - 5.90 |
40-55 g/m2 |
Recubrimiento Clase 3 |
0.20 - 1.90 1.90 - 3.70 3.70 - 5.90 |
185 g/m2 m í n 240 g/m2 mín 285 g/m2 mín |
Rango de composición química (%) para alambrón utilizado para fabricar alambre galvanizado
ELEMENTOS |
Grado 1006 |
Grado 1008 |
C % |
0.08 máx. |
0.10 máx. |
Mn % |
0.30 - 0.45 |
0.30 - 0.50 |
SI % |
0.20 máx. |
|
P % |
0.03 máx. |
|
S % |
0.03 máx. |
|
Cr % |
0.20 máx. |
|
Cu % |
0.18 máx. |
|
Ni % |
0.20 máx. |
|
Mo % |
0.040 máx. |
|
N |
MENOR 110 PPM |
Resistencia a la tensión según diámetros de los alambres
Alambre diámetro (mm) |
Resistencia a la tensión según clasificación de templado (MPa) |
||
*ASTM A641M |
SUAVE |
DURO |
ALTA RESISTENCIA** |
De 0.20 |
515 máx. |
620 a 825 |
900 a 1100 |
De 2.00 |
515 máx. |
585 a 795 |
900 a 1100 |
De 2.50 |
485 máx. |
550 a 760 |
900 a 1100 |
Especificaciones de peso y diámetro interno
Peso por bobina (kg) |
400 a 450 |
Diámetro interno (mm) |
500 mm mín |

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