Structural Steel
I-beam
Construction

I-beam

DETAILS AND PARAMETERS
TOLERANCES
TECHNICAL SHEET

Steel Beams are widely used throughout the construction industry when supporting heavy loads is required. Commonly termed an “I” Beam because of its shape, beams provide great load bearing support when used horizontally or standing as columns. Available in two configurations, the most popular being the Wide Flange Steel Beam aka H Beam or W Beam with non-tapered flanges. This beam shape has a wider profile for added horizontal strength, making it ideal for skyscrapers or as a house beam, along with bridge beams, trailers, platforms, etc. Standard American Beams, aka Junior Beams or S Beams, have tapered flanges for added strength when your load is concentrated on the flanges, such as machine bases, hoists, cranes or a trolley beam for your garage.

Dimensional Tolerances for Hot-Rolled I-Beams (Based on GB/T 706-2016, ASTM A6/A6M-24, EN 10034:2017)

Dimension Category

Symbol

Standard & Grade Range

Tolerance (mm)

Measurement Notes

Section Height

H

GB/T 706-2016 (h100-h1000)

h100-h200: ±1.5; h220-h400: ±2.0; h450-h600: ±2.5; h630-h1000: ±3.0

Measured from the top of the upper flange to the bottom of the lower flange

 

 

ASTM A6/A6M-24 (W4×13 to W14×340)

W4-W6: ±1.6; W8-W10: ±2.0; W12-W14: ±2.4

Tolerance applies to the nominal depth specified in the grade designation

 

 

EN 10034:2017 (IPE80-IPE600)

IPE80-IPE140: ±1.0; IPE160-IPE240: ±1.2; IPE270-IPE400: ±1.5; IPE450-IPE600: ±2.0

Based on the nominal height (h<sub>nom</sub>) of the IPE series

Flange Width

B

GB/T 706-2016 (h100-h1000)

h100-h200: ±1.0; h220-h400: ±1.5; h450-h600: ±2.0; h630-h1000: ±2.5

Measured across the full width of the flange (excluding burrs)

 

 

ASTM A6/A6M-24 (W4×13 to W14×340)

W4-W6: ±1.0; W8-W10: ±1.3; W12-W14: ±1.6

Tolerance is relative to the nominal flange width in the grade

 

 

EN 10034:2017 (IPE80-IPE600)

IPE80-IPE140: ±0.8; IPE160-IPE240: ±1.0; IPE270-IPE400: ±1.2; IPE450-IPE600: ±1.5

Applies to the nominal flange width (b<sub>nom</sub>) of the IPE series

Web Thickness

d

GB/T 706-2016 (h100-h1000)

±0.15d (d = nominal web thickness)

Measured at the mid-height of the web, avoiding flange-web fillet areas

 

 

ASTM A6/A6M-24 (W4×13 to W14×340)

±15% of nominal web thickness

Measurement taken 25 mm from the flange-web junction (minimum distance)

 

 

EN 10034:2017 (IPE80-IPE600)

±10% of nominal web thickness (minimum tolerance: 0.3 mm)

Test points located at 1/4 and 3/4 of the web height

Flange Thickness

t

GB/T 706-2016 (h100-h1000)

±0.15t (t = nominal flange thickness)

Measured at the mid-width of the flange, excluding edge burrs

 

 

ASTM A6/A6M-24 (W4×13 to W14×340)

±15% of nominal flange thickness

Measurement taken 12.5 mm from the flange edge (minimum distance)

 

 

EN 10034:2017 (IPE80-IPE600)

±10% of nominal flange thickness (minimum tolerance: 0.3 mm)

Test points located at 1/4 and 3/4 of the flange width

Web Offset (Web Eccentricity)

-

GB/T 706-2016 (all grades)

≤ 0.15d

Difference between distances from web centerline to each flange edge

 

 

ASTM A6/A6M-24 (all grades)

≤ 6% of nominal flange width

Eccentricity relative to the flange width (not web thickness)

 

 

EN 10034:2017 (all grades)

≤ 0.5 mm (IPE80-IPE240); ≤ 0.8 mm (IPE270-IPE600)

Tolerance for web misalignment relative to the flange centerline

Length Tolerance (Delivery Length)

L

GB/T 706-2016 (fixed length)

+50 / -0 mm (length ≤ 6m); +100 / -0 mm (length > 6m)

Applies to fixed-length delivery (random length: +1000 / -200 mm)

 

 

ASTM A6/A6M-24 (fixed length)

+25.4 / -0 mm (any fixed length)

Random length range: 6.1m - 18.3m (standard); special lengths by agreement

 

 

EN 10034:2017 (fixed length)

+30 / -0 mm (length ≤ 10m); +50 / -0 mm (length > 10m)

Random length tolerance: +1000 / -200 mm (unless specified otherwise)

 

 

Shape and Straightness Tolerances for Hot-Rolled I-Beams

Tolerance Type

Standard Reference

Tolerance Requirement

Testing Method

Section Straightness (Per Meter)

GB/T 706-2016

≤ 1.5 mm/m (total straightness: ≤ 1.5×L mm, L = total length in meters)

Measured by placing a straightedge along the beam’s axis; gap checked with feeler gauge

 

ASTM A6/A6M-24

≤ 1.6 mm/m (maximum total deviation: 3.2 mm for lengths ≤ 6.1m; proportional for longer)

Same as above; tolerance applies to both axial and lateral straightness

 

EN 10034:2017

≤ 1.0 mm/m (total straightness: ≤ 1.0×L mm, L = total length in meters)

Straightedge placed on flange or web surface; gap measured at maximum deviation point

Flange Flatness (Per 100mm Width)

GB/T 706-2016

≤ 0.5 mm/100mm (maximum deviation across full flange width)

Feeler gauge used to measure gap between flange surface and straightedge

 

ASTM A6/A6M-24

≤ 0.8 mm/100mm (flange edge may have slight camber, but no sharp bends)

Straightedge spans full flange width; deviation measured at mid-width and edges

 

EN 10034:2017

≤ 0.3 mm/100mm (strict flatness for precision applications like machinery frames)

Tested with a precision straightedge (grade 1) and digital feeler gauge

Web Verticality (Flange-Web Angle)

GB/T 706-2016

90° ± 1° (angle between flange and web)

Protractor used at flange-web fillet (3 points per section: top, middle, bottom)

 

ASTM A6/A6M-24

90° ± 1.5° (allowable deviation for heavy-duty grades; ±1° for light grades)

Angle measured at both ends of the beam; average deviation must meet tolerance

 

EN 10034:2017

90° ± 0.5° (high precision for structural integrity in load-bearing applications)

Digital protractor (accuracy: ±0.1°) used at 4 points per section

 

 

Notes:

All tolerances above are for hot-rolled I-beams in the as-delivered state (no additional heat treatment or machining). Machined I-beams require custom tolerance agreements with manufacturers.

For special grades (e.g., high-strength low-alloy (HSLA) I-beams like Q460 in GB/T 706 or A992 in ASTM A6), check the specific standard supplement for modified tolerances (usually slightly looser for web thickness).

Burrs on flange edges or web ends are allowed up to 0.5 mm in height (GB/T 706) or 1.0 mm (ASTM/EN) and do not count towards dimensional tolerance deviations.

Tolerance verification should be conducted at room temperature (20℃ ± 5℃) to avoid thermal expansion/contraction effects on measurement accuracy.

 

Chemical Composition of I-Beams (Mass Fraction, ≤ %)

Standard & Grade

C (Carbon)

Si (Silicon)

Mn (Manganese)

P (Phosphorus)

S (Sulfur)

Cr (Chromium)

Ni (Nickel)

Cu (Copper)

GB/T 706-2016

 

 

 

 

 

 

 

 

- Q235B

0.12-0.20

≤ 0.30

0.30-0.70

≤ 0.045

≤ 0.045

≤ 0.30

≤ 0.30

≤ 0.30

- Q355B

≤ 0.18

≤ 0.55

1.00-1.60

≤ 0.035

≤ 0.035

≤ 0.30

≤ 0.30

≤ 0.30

- Q460C

≤ 0.20

≤ 0.60

1.00-1.80

≤ 0.030

≤ 0.030

≤ 0.70

≤ 0.50

≤ 0.30

ASTM A6/A6M-24

 

 

 

 

 

 

 

 

- A36

≤ 0.25

≤ 0.40

0.85-1.20

≤ 0.040

≤ 0.050

-

-

-

- A992 (HSLA)

≤ 0.23

≤ 0.35

1.00-1.50

≤ 0.035

≤ 0.035

≤ 0.30

≤ 0.50

≤ 0.30

EN 10025-2:2019

 

 

 

 

 

 

 

 

- S235JR

≤ 0.17

≤ 0.35

≤ 1.40

≤ 0.045

≤ 0.045

≤ 0.30

≤ 0.30

≤ 0.30

- S355JR

≤ 0.20

≤ 0.55

≤ 1.60

≤ 0.035

≤ 0.035

≤ 0.30

≤ 0.30

≤ 0.30

- S460N

≤ 0.20

≤ 0.60

≤ 1.70

≤ 0.025

≤ 0.025

≤ 0.70

≤ 0.80

≤ 0.30

 

Mechanical Properties of I-Beams

Standard & Grade

Yield Strength (Rp0.2, ≥ MPa)

Tensile Strength (Rm, MPa)

Elongation After Fracture (A, ≥ %)

Impact Absorption Energy (KV2, ≥ J)

Delivery State

Typical Applications

GB/T 706-2016

 

 

 

 

 

 

- Q235B

235

375-500

26

≥ 27 (20℃)

Hot-rolled

Building frames, light machinery brackets

- Q355B

355

470-630

22

≥ 34 (20℃)

Hot-rolled

Heavy-duty steel structures, engineering machinery

- Q460C

460

550-720

19

≥ 34 (-40℃)

Normalized

High-rise building columns, bridge load-bearing parts

ASTM A6/A6M-24

 

 

 

 

 

 

- A36

250

400-550

20

≥ 27 (Room temp)

Hot-rolled

Bridges, warehouses, pressure vessels (non-critical)

- A992 (HSLA)

345

450-620

18

≥ 34 (-10℃)

Hot-rolled

Highway bridges, large-span steel structures

EN 10025-2:2019

 

 

 

 

 

 

- S235JR

235

360-510

26

≥ 27 (20℃)

Hot-rolled

Industrial plants, civil buildings

- S355JR

355

470-630

22

≥ 34 (20℃)

Hot-rolled

Offshore structures, crane booms

- S460N

460

550-700

19

≥ 34 (-40℃)

Normalized

Wind turbine towers, heavy engineering

Notes:

All data complies with the latest versions of the corresponding standards (as of May 2024). For custom grades or special requirements (e.g., low-temperature toughness), consult the official standard documents or steel manufacturers.

Impact absorption energy is tested under the temperature specified in the grade (e.g., 20℃ for Q235B, -40℃ for Q460C). For colder environments, select grades with suffixes like “D” or “E” (e.g., Q355D, S355JO).

Mechanical properties are based on the hot-rolled or normalized delivery state. Heat treatment (e.g., quenching and tempering) will alter performance, requiring additional testing for verification.

For I-beams used in corrosive environments (e.g., marine, chemical plants), additional anti-corrosion treatment (e.g., galvanizing, painting) is recommended—this table does not include corrosion resistance indicators.

 

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November 25, 2024

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